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The problem I faced was how to sand and polish the bottoms of recessed areas such a this 0.30" groove
2011-01-11 21-46-12
This worked very fast in some areas. Note the recess for the overlap
2011-01-11 21-52-02
This is the Cat,s Meow! 1/4" wood shaft wrapped and capped with 1/8" neoprene and 3M 675 diamond paper disc
2011-01-11 22-07-46
Raw materials
2011-01-11 21-50-36
1/2" SC41 Neoprene, 1/2" dowel stock turned down to fit 1/4" Foredom collet, contact cement to stick it on, run the rubber against sand paper to make round and cement the 3M 675 paper on top. NOTE: the overlap is very important so that the edge of the unidirectional bit doesn't catch
2011-01-09 21-11-30
Some of the custom bit I made
2011-01-09 21-11-14
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